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Showing posts with the label diamond cutting discs

Transforming Challenges into Solutions: Vacuum Brazed Discs for Refractory Bricks

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cutting tools for refractory bricks In the construction and engineering industries, challenges are inevitable. Whether it's cutting through tough materials like refractory bricks or meeting tight project deadlines, professionals need reliable tools to turn these challenges into solutions. Vacuum brazed diamond cutting discs are one such tool, designed to tackle the toughest tasks with precision and efficiency. The Challenge: Cutting Refractory Bricks Refractory bricks are critical in high-temperature applications, but their hardness and density make them notoriously difficult to cut. Traditional cutting tools often fail to deliver the clean, precise cuts needed, leading to material waste, tool damage, and increased project timelines. This is where vacuum brazed diamond discs shine. The Solution: Vacuum Brazed Diamond Cutting Discs Vacuum brazing is a process that bonds diamond particles to a cutting disc using a vacuum furnace. This technique creates a strong bond, ensuring that th...

What are diamond coated blades used for?

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Arix diamond blades/Arrayed diamond blades B

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Cutting Speed Comparable data between Conventional diamond blades and Arix diamond blades 1. Cutting Speed of Conventional diamond blades:around 2m/min 2. Cutting Speed of Arix diamond blades:around 3m/min The concepts of cutting speed and tool life have always had an inverse relationship among conventional diamond tools. Increasing the cutting speed leads to a drop in tool life and vice versa. Many diamond tool manufacturers have tried to improve the performance of a diamond blade by revising the diamond particle distribution to counteract this relationship, since it is known that the cutting efficiency of diamond particles in the segment of the blade is dependant on the distribution of inter-particle distance. Up till now all have failed. With JDR's ARIX or Arranged diamond technology, it is possible to maintain 100% control over inter-particle distance during segment manufacture.The result is that both tool life and cutting  Arix diamond blade efficiency are ...

Diamond Blade Trouble Shooting Diamond segment Cracked

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Symptom: Diamond segment Cracked Cause: Diamond Blade is too hard for material being cut. Remedy:Use correct blade with softer bond system.  Granite cutting blade

How to choose the right diamond cutting blade B

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Know the type and horsepower of the saw being used A list of different types of equipment you may use diamond blades on is provided as below: 1. Cutting Machine 2. Wall Saw 3. Tile saw 4. Hand saw 5. Angle Grinder 6. Grinding Mchine 7. Cut-off Saw 8. Concrete saw Diamond Blades that are to be used on power cutters have to be rated at higher rpms Diamond blade&cutting disc

1A1R diamond cutting wheel

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Diamond grinding wheels for machine building, electronics,tool and woodworking industries.  1. 1A1R diamond cutting wheel 2.  · Application: Used for cutting of carbide, glass, marble, quartz, semi conductors, ceramics, decorative stones. · The diamond layer is made of diamond grinding powder in metal or resin bonds. 1A1R diamond cutting blade · For metal bonded tools coolant is required.

Arix diamond blades/Arrayed diamond blades A2 to 5

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2.Where particles are too closely clustered, the leading particles do most of the ‘work’ whereas the following ones are not contributing fully to the cutting mechanism. This leads to premature pullout of the leading particles. Similarly, where large gaps between particles exist, the bond is being exposed to the workpiece which leads to erosion of the bond.The overall effect on blade performance was lower tool lives and slower cutting speeds. 3.Ideally, diamond particles should be evenly distributed throughout the bond which means they are all subject to the same cutting forces and the segment is operating at its optimum efficiency.Up till now this has only been possible to achieve by using time consuming manual labour - a situation which is clearly unacceptable in mass production manufacture. 4.This situation has now changed though with a new development called Arrayed – an automatic array system of segment Arrayed diamond blade